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01 Automation Control

Tongxie Enterprise, leveraging its understanding of the pharmaceutical extraction industry processes and its professional self-control team, is committed to providing excellent services to customers through professional digital overall solutions! 


Therefore, Tongxie Enterprise has developed the pharmaceutical production management system software (TX-IMS)

1. Design Goals of the Pharmaceutical Production Management System Software (TX-IMS)

The pharmaceutical production management system software (TX-IMS) automates the entire pharmaceutical production process. Through the automatic control of units such as multi-functional extraction, dual-effect ethanol concentration blending, and utility system detection, and by integrating other automatic control systems in the workshop, such as the slag discharge system, into the overall control system through communication methods, combined with the characteristics of the pharmaceutical extraction process, each unit is controlled automatically according to the process requirements. At the same time, through batch judgment, the material transfer between control units is controlled to ensure the smooth operation of the production process. 


It also has abnormal alarm and interlock functions, which can enhance production stability, thereby improving production management level and efficiency, ensuring product quality, and laying a technical foundation for improving the process quality control level of the company's drug product extraction production, showcasing the modernization of the enterprise, and facilitating the realization of the digital extraction workshop.

2.Design Outline of Pharmaceutical Production Management System Software (TX-IMS)

The pharmaceutical production management system software (TX-IMS) captures the characteristics of the entire production process in the workshop. The automatic control system meets the following six performance requirements:

  • 01 Advanced Nature
    Based on meeting the current demands, while fully considering the development of information technology, adopt the currently advanced mainstream technologies and products in the world to ensure the quality of the initial engineering and the sustainability of subsequent investments.
  • 02 Modularization
    The provided application software, control software and hardware equipment are all configured in accordance with a modular structure.
  • 03 Openness
    As an open system, the system provides standard TCP/IP data communication interface protocols, interface software, and application software interfaces, demonstrating excellent flexibility and scalability.
  • 04 Reliability
    Provide a reliable and fault-tolerant system that enables uninterrupted operation. Ensure the system continues to function normally in the event of any failure or unexpected event.
  • 05 Stability
    To ensure data security, it is necessary not only to implement strict hierarchical operation permissions and query and monitoring scopes for different objects, but also to ensure that the damage to the system caused by unauthorized intrusion is minimized. To the smallest.
  • 06 Economic Rationality
    Starting from the system objectives and the actual needs of customers, while maximizing the satisfaction of customer needs, we ensure practicality and technical feasibility,optimize the design, and guarantee economic rationality
    • 3. Process Control
    User Requirements (URS,completed by the client, 

    with suppliercooperation,in the standardization

    phase)

    		Functional Description (FS, Specification Phase)

    Hardware testing (system and module testing,

    logic function testing,systemlinkage testing) 

    (verification phase)

    Overview of Automatic Control Systems 

    (Specification Phase)

    Hardware Design Specification 

    (HDS,SpecificationPhase)

    		Anomaly testing (verification phase)
    Process piping and instrumentation diagram

    Software Design Specification

    (SDS, SpecificationPhase)

    3Q documents and user manuals

    (including IQ,OQ, PQ) 

    (Reporting phase)

    Control System I/O / Module Configuration Table 

    (Inputs & Outputs)

    Control system network structure diagramChange control documents
    List of equipment, valves,and instruments

    Risk analysis

    (RA,risk assessment and control)

    (standardization phase)

    Software development and design

    (configuration or programming phase)

    		Design Description

    Design Qualification 

    (DQ)(Specification Phase)

    Software development coding and related 

    documentation 

    (configuration orprogramming phase)


    02 Turnkey Project Installation

    1.Acceptance inspection and handover

    2.Equipment installation

    3.On-site training

    4.Installation of accessory equipment

    5.On-site debugging

    6.Installation of automatic control system

    03 Verification and After-sales Service
    • System and standalone verification services
      Tongxie provides clients with comprehensive verification services(URS,DQ, FAT,SAT, IQ,OQ,PQ,etc.).
    • Technical Services
      We can provide technical services to customers on everything from equipment use, maintenance,and repair to the entire production line process.
    • Operation and maintenance training
      It can automatically open and close the tank lid; it can achieve high temperature and high pressure extraction,providing more options for the extraction process. This slag discharge door is suitable for the slag discharge method of large-diameter inverted cone-shaped extraction tanks,with a high stability factor.
    • Maintenance
      We will proactively guide and assist customers in themaintenance and repair of their equipment.
    • Repair and spare parts supply
      We have spare parts warehouses both domestically and internationally, enabling us to supply spare parts to our customers promptly and efficiently.
    • Troubleshooting
      When users encounter difficult problems during the production process,regardless of whether it is our responsibility, Tongxie will send professional personnel to assist in solving them.

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